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Wafer Type Vortex Flow Meter

Wafer Type Vortex Flow Meter – Saitechflow Instruments & Control, Pune, India

Saitechflow Instruments & Control is a trusted and established manufacturer and supplier
of Wafer Type Vortex Flow Meters in Pune, India, delivering precise and durable flow
measurement solutions to industries across India and worldwide. Designed using advanced
vortex shedding technology, our wafer-type vortex flow meters offer exceptional
measurement accuracy for liquids, gases, and steam.
These compact and lightweight meters are ideal for industries that require high-performance
flow measurement with easy installation and cost-effective integration. The wafer design
eliminates the need for heavy flanges and reduces installation complexity, making the meter a
popular choice for chemical plants, food industries, power stations, pharmaceutical units,
water treatment facilities, utility systems, HVAC, and more.
This page gives complete details about Saitechflow’s Wafer Type Vortex Flow Meter,
including working principles, features, specifications, advantages, installation requirements,
applications, industry usage, and why Saitechflow is regarded as one of the top Wafer Type
Vortex Flow Meter manufacturers & suppliers in Pune, India.

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    What is a Wafer Type Vortex Flow Meter?

    A Wafer Type Vortex Flow Meter is a compact, clamp-style flow measurement device that
    uses the vortex shedding principle to measure the flow of fluids. It is mounted between two
    flanges on the pipeline, making installation extremely simple and cost-effective compared to
    traditional flange-type flow meters.
    Key Characteristics:
     Lightweight, compact design
     No flange requirement
     Suitable for liquids, gases, and steam
     Lower installation cost
     Accurate & reliable flow measurement
    Its wafer-style construction reduces weight and space while ensuring excellent performance
    in industrial environments.

    Working Principle of Wafer Type Vortex
    Flow Meter
    The wafer vortex meter operates based on the Kármán vortex street principle. When fluid
    passes around a bluff body (obstruction) inside the meter, it generates alternating vortices
    downstream. The frequency of these vortices is directly proportional to the fluid flow
    velocity.
    Flow formula:
    f = (St × V) / d
    Where:
     f = Vortex frequency
     St = Strouhal number
     V = Flow velocity
     d = Bluff body width
    Sensors detect the vortices and convert them into electronic signals. The transmitter then
    calculates:
     Instantaneous flow
     Totalized flow
     Temperature & pressure compensation (optional)
    This makes vortex meters extremely accurate and suitable for a wide range of industrial
    fluids.

    Features of Saitechflow Wafer Type Vortex
    Flow Meter
    Saitechflow Instruments & Control designs wafer vortex meters with state-of-the-art sensors,
    rugged stainless-steel construction, and advanced transmitters.
    ✔ Compact & Lightweight Design
     Wafer style reduces weight
     Easy to install between flanges
     Space-saving and cost-effective
    ✔ High Accuracy & Repeatability

     Accuracy typically ±1% to ±1.5%
     Excellent repeatability
     Reliable under fluctuating flow conditions
    ✔ Minimal Pressure Drop
     No moving parts
     Streamlined flow path ensures minimal obstruction
    ✔ Advanced Digital Transmitter
     LCD/LED display
     4–20mA output
     Pulse output
     Optional RS485 MODBUS
     Optional HART communication
    ✔ Wide Media Compatibility
     Gases
     Liquids
     Steam
     High-temperature and high-pressure services
    ✔ Low Maintenance
     No mechanical wear
     Long operational life
    ✔ Corrosion & Heat Resistant
     SS304 / SS316 construction
     Resistant to harsh media
    ✔ Cost-Effective Installation
     No flanged body required
     Perfect for replacing expensive inline meters

    Technical Specifications
    Parameter Specification
    Product Type Wafer Type Vortex Flow Meter
    Brand Saitechflow Instruments & Control
    Body Material SS304 / SS316

    Line Sizes DN15 to DN200
    Applications Liquid, Gas, Steam
    Accuracy ±1% – ±1.5%
    Repeatability ±0.25%
    Output Options 4–20mA, Pulse, RS485
    Display Digital LCD/LED
    Working Pressure Up to 40 bar
    Working Temperature Up to 400°C
    Power Supply 24V DC / Battery
    Ingress Protection IP65 / IP67
    Mounting Between ANSI / DIN flanges (wafer)
    Certification Calibration Certificate Provided

    Applications of Wafer Type Vortex Flow
    Meter
    Saitechflow’s Wafer Vortex Flow Meters are used across various industries due to their
    versatility and performance.

    1. Steam Flow Measurement
     Process steam lines
     Boiler output
     Utility steam distribution
     Heating & sterilization steam

    2. Gas Flow Measurement
     Compressed air lines
     LPG & natural gas
     Biogas & methane
     Oxygen, nitrogen & inert gases

    3. Liquid Flow Measurement
     Water & hot water
     Chemicals

     Cooling water circuits
     Solvents & process liquids

    4. Chemical & Petrochemical Industries
     Gas flow regulation
     Process liquid measurement
     Industrial steam tracking

    5. HVAC and Building Systems
     Air flow monitoring
     Chilled water measurement
     Hot water circulation

    6. Pharmaceutical & Food Industries
     Clean steam
     Purified water
     Sterilization lines

    7. Power & Energy Sector
     Steam measurement for turbines
     Gas flow for boilers
     Cooling water monitoring

    8. Oil & Gas
     Gas distribution pipelines
     Refinery applications

    Advantages of Saitechflow Wafer Type
    Vortex Flow Meter

    1. Cost-Effective Design
    Wafer mounting eliminates flanged housing, making it more economical than inline meters.

    2. Flexible & Quick Installation
    Fits easily between standard ANSI / DIN flanges.

    3. Minimal Maintenance
    No moving parts ensure long-term reliability with almost zero maintenance.

    4. High Measurement Accuracy
    Digital microprocessor-based transmitter ensures stable and precise readings.

    5. Multi-Fluid Capability
    Handles gas, liquid, and steam with equal performance.

    6. Compact & Lightweight
    Ideal for plants with limited installation space.

    7. Rugged & Durable Construction
    Stainless-steel body ensures long life in harsh process environments.

    8. Suitable for High Temperature & Pressure
    Perfect for demanding applications such as steam flow.

    Why Choose Saitechflow as Your Wafer
    Vortex Flow Meter Manufacturer?
    Saitechflow Instruments & Control is recognized among the most reliable Wafer Type
    Vortex Flow Meter manufacturers & suppliers in Pune, India, offering superior quality
    products with excellent support.

    ✔ Quality Manufacturing
    All products are engineered using advanced technology and quality raw materials.

    ✔ Customization Options
    We offer customization based on:
     Temperature
     Pressure
     Line size
     Output type
     Fluid characteristics

    ✔ Competitive Prices
    High-quality meters at the most reasonable pricing.

    ✔ Pan-India Supply
    We supply to:

     Pune
     Mumbai
     Hyderabad
     Bangalore
     Chennai
     Delhi
     Gujarat
     Goa
     And across India

    ✔ Technical Support
    We offer installation guidance, troubleshooting, and remote support.

    ✔ Calibration & Testing
    Each meter is tested for accuracy before dispatch.

    Installation Guidelines

    1. Straight Length Requirement
     Minimum 10D upstream
     Minimum 5D downstream

    2. Ensure Full Pipe Condition
    Meter must be installed in pipes running completely full.

    3. Positioning
    Can be installed vertically or horizontally.

    4. Avoid Vibration Areas
    Keep away from pumps, compressors, or heavy vibration sources.

    5. Use Correct Gaskets
    Proper sealing ensures accurate measurement and leak-free operation.

    6. Tightening of Flanges
    Bolts must be tightened uniformly to avoid stress on the meter body.

    Conclusion
    Saitechflow Instruments & Control offers high-performance Wafer Type Vortex Flow
    Meters designed for accuracy, durability, and reliable industrial operation. As a leading
    manufacturer & supplier from Pune, India, we ensure world-class engineering, precision
    calibration, and customer-focused support.
    Our wafer vortex flow meters are ideal for measuring steam, gas, and liquids across a wide
    range of industries. With advanced digital transmitters, superior build quality, and cost-
    effective installation, Saitechflow ensures long-term value and trusted performance for
    industrial flow measurement applications.

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