Vortex Flow Meters – High-Accuracy Flow Measurement Solutions by Saitechflow
Saitechflow is one of the most trusted names in India for high-performance flow measurement solutions. As an experienced and innovation-driven vortex flow meter manufacturer & supplier in India, we design robust, reliable, and industrial-grade vortex flow meters suitable for a wide range of liquid, gas, and steam applications.
Vortex flow meters are widely used across process industries because of their accuracy, versatility, stability, and long operational life. They work on the principle that when a fluid flows past a bluff body, it generates vortices. These vortices are directly proportional to the flow velocity, allowing precise measurement without mechanical moving parts.
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Saitechflow provides a complete range of vortex flow meters, including:
- Insertion Type Vortex Flow Meter
- Wafer Type Vortex Flow Meter
- Steam / Gas Vortex Flow Meter
- Inline Type Vortex Flow Meter
This main page gives you a comprehensive overview of vortex flow meters and how Saitechflow technology helps industries achieve accurate and efficient flow measurement
What is a Vortex Flow Meter?
A vortex flow meter measures the volume or mass flow of fluids by detecting vortex shedding frequency generated behind a bluff body placed in the flow path. Known for their non-moving design, vortex meters offer excellent performance even in harsh industrial environments.
Working Principle
When the fluid flows through the meter, a bluff body obstructs the flow, creating alternating vortices downstream. A sensor detects these vortices, and the frequency generated is proportional to the flow rate.
This simple yet highly effective principle makes vortex meters ideal for:
- Liquid flow measurement
- Gas flow measurement
- Steam flow measurement
The absence of mechanical components ensures minimal wear and low maintenance, making vortex meters one of the most cost-effective flow measurement solutions.
Why Choose Saitechflow Vortex Flow Meters?
Saitechflow focuses on precision engineering, product durability, and application suitability. Our vortex meters are manufactured using industrial-grade materials and advanced electronics to meet the needs of diverse industries.
Key Advantages
✔️ High accuracy & repeatability
✔️ Suitable for liquids, gases & steam
✔️ No moving parts – low maintenance
✔️ Long service life
✔️ Suitable for high-temperature and high-pressure conditions
✔️ Wide range of sizes and connection types
✔️ Digital output options like 4-20mA, pulse, and MODBUS
✔️ Strong performance in energy, chemical, water, and steam applications
Our vortex flow meters are tested for extreme conditions and comply with industry standards.
Applications of Vortex Flow Meters
Saitechflow vortex flow meters are used across various sectors because of their versatility and stability in different process conditions.
Industries Using Vortex Flow Meters
- Chemical & Petrochemical
- Textile & Paper
- Food & Beverage
- Pharmaceuticals
- Oil & Gas
- Power Plants & Boilers
- HVAC Systems
- Water & Wastewater Treatment
- Automotive Manufacturing
- Mining & Metals
- Steam Engineering
Types of Vortex Flow Meters Offered by Saitechflow
We provide four major categories under our Vortex Flow Meter portfolio. Each type is designed for specific applications and installation requirements.
1) Insertion Type Vortex Flow Meter
The Insertion Type Vortex Flow Meter is ideal for large pipelines where inline installation is not feasible or becomes too expensive. It is inserted through a small opening, making it cost-effective and easy to maintain.
Key Features
- Suitable for large pipelines (DN200 to DN2000+)
- Easy installation without cutting the pipeline
- Low installation cost
- Ideal for water, industrial gases, compressed air & steam
- Rugged industrial design
- High-quality SS construction
Typical Applications
- Cooling water lines
- HVAC systems
- Compressed air monitoring
- Boiler feed lines
- Raw water distribution systems
2) Wafer Type Vortex Flow Meter
The Wafer Type Vortex Flow Meter is compact, lightweight, and ideal for pipelines where flange-style connections are not required. It fits between two pipe flanges, offering easy installation and cost benefits.
Key Features
- Compact design
- Lightweight body
- High accuracy for liquids, gases, and steam
- Cost-effective for medium-size pipelines
- Available in a wide range of sizes
Applications
- Chemical & Pharma plants
- Petrochemical lines
- Gas distribution
- Industrial steam lines
- Process water
3) Steam / Gas Vortex Flow Meter
Steam and gas applications require high-temperature resistance, accuracy, and durability. Saitechflow’s Steam / Gas Vortex Flow Meters are built with high-temperature sensors and reinforced electronics.
Key Features
- High-temperature operation up to 350°C+ (model dependent)
- Robust stainless-steel construction
- Suitable for saturated & superheated steam
- Ideal for all industrial gases including nitrogen, air, oxygen, LPG, biogas
- Excellent long-term stability
- Optional pressure & temperature compensation
Applications
- Boiler monitoring
- Energy metering & steam consumption measurement
- Compressed air systems
- Gas distribution & consumption monitoring
- Power plants & turbines
4) Inline Type Vortex Flow Meter
Inline vortex flow meters are factory-calibrated and come with built-in flanges, providing the highest accuracy and stability.
Key Features
- Best accuracy among all vortex types
- Flanged end connections for leak-free installation
- Available in multiple pressure ratings
- Suitable for liquids, gases & steam
- Digital LCD display with multiple outputs
Applications
- Chemical process lines
- Industrial steam monitoring
- Utility management
- Process liquids & solvents
- Energy auditing
Technical Specifications (General Range)
(Exact values vary by model)
- Pipe Size: DN15 to DN2000
- Fluid: Liquid / Gas / Steam
- Material: SS304 / SS316 / Optional coatings
- Temperature Range: -20°C to 350°C
- Pressure Rating: Up to 40 bar
- Output: Pulse, 4-20mA, RS485
- Power Supply: 24VDC / Battery
- Accuracy: ±1% for liquids, ±1.5% for gases
Why Saitechflow Vortex Flow Meters Are Industry Preferred
✔️ Advanced Sensor Technology
Ensures stable vortex detection even in fluctuating flow conditions.
✔️ Industrial-Grade Materials
Corrosion-resistant bodies suitable for aggressive process conditions.
✔️ Customizable Solutions
We provide model customization based on customer requirement, application, and pipeline design.
✔️ Affordable & Reliable
Our meters offer world-class quality at an economical price point, making them preferred across Indian industries.
Choosing the Right Vortex Flow Meter
Selecting the correct model depends on:
- Type of fluid (liquid/gas/steam)
- Pipe diameter
- Process pressure & temperature
- Desired accuracy
- Installation constraints
Saitechflow offers expert guidance to ensure you get the most suitable product for your application.
Why Saitechflow is the Leading Vortex Flow Meter Manufacturer & Supplier in India
- Strong industry experience
- Robust in-house manufacturing
- High-quality components & sensors
- ISO-certified processes
- Quick delivery timelines
- Large portfolio within vortex technology
- Excellent after-sales support
We ensure reliable performance, competitive pricing, and excellent service support.
Conclusion
Saitechflow vortex flow meters deliver unmatched accuracy, durability, and long-term performance for liquids, gases, and steam applications. Whether you require an Insertion Type, Wafer Type, Steam/Gas, or Inline Vortex Flow Meter, Saitechflow provides industry-leading solutions backed by expert support.
Our products are built for Indian industrial conditions and trusted across manufacturing plants, utilities, power stations, and process industries.
Key Features
- High-Temperature Resistance: Withstands up to 180°C (optional up to 250°C with ceramic liner).
- High-Pressure Endurance: Rated up to 40 bar; customized designs available for higher ratings.
- Robust Construction: Fabricated from stainless steel or carbon steel with protective coatings.
- Versatile Output Options: 4–20 mA, RS485, Modbus, HART, and pulse output.
- No Moving Parts: Ensures zero mechanical wear, perfect for long-term operation.
- High Accuracy: ±0.5% of reading; repeatability better than ±0.2%.
- Advanced Thermal Insulation: Special electrode and liner combinations for temperature stability.
- IP68 Protection (Optional): Suitable for outdoor and underground installations.
- Wide Size Range: DN10 to DN600, customizable as per process.
- Low Power Consumption: Energy-efficient transmitter design with digital electronics.
Technical Specifications
Parameter | Specification |
Pipe Size | DN10 to DN600 |
Accuracy | ±0.5% of Reading |
Flow Velocity Range | 0.2 to 10 m/s |
Fluid Conductivity | > 5 µS/cm |
Temperature Range | Up to 120°C (Optional up to 250°C) |
Pressure Rating | Up to 40 bar (Optional higher) |
Body Material | SS316 / SS316L / Carbon Steel |
Liner Material | PTFE / PFA / Ceramic |
Electrode Material | SS316 / Hastelloy / Titanium / Tantalum |
Output | 4–20 mA / RS485 / Modbus / Pulse |
Display | LCD / LED with Totalizer |
Protection | IP65 / IP68 |
Power Supply | 230 VAC / 24 VDC |
Mounting | Compact / Remote Type |
Communication | RS485 / Modbus / HART |
Applications
SaiTechFlow’s High-Temperature / High-Pressure Electromagnetic Flow Meters are widely used in industries that demand accurate flow measurement under harsh process conditions.
Typical applications include:
- Power Plants: Boiler feed water, condensate return, cooling water flow measurement.
- Chemical & Petrochemical Plants: Acids, caustic liquids, solvents, and other corrosive media.
- Steel & Metal Industries: Cooling circuits, furnace water, and process water lines.
- Pharmaceutical & Biotech: Hot process liquids and high-pressure cleaning systems.
- Paper & Pulp Mills: Hot slurry and process flow measurement.
- Textile Industry: Dyeing process liquids under pressure.
- Oil & Gas: Process water and condensate measurement in refineries.
These meters deliver stable, accurate, and repeatable performance where conventional meters cannot survive.
Advantages of SaiTechFlow High-Temp / High-Pressure Flow Meter
- Rugged & Reliable: Built for industrial environments with tough mechanical and thermal loads.
- Zero Pressure Drop: Full-bore unobstructed design ensures smooth flow.
- High Accuracy & Stability: Advanced electronics guarantee consistent readings over time.
- Thermal & Chemical Resistance: Ideal for corrosive or hot process liquids.
- Low Maintenance: No moving parts or mechanical friction.
- Long Service Life: Engineered for durability and extended operation cycles.
- Digital Connectivity: Compatible with SCADA, PLC, and DCS systems.
- Custom Options: Liner and electrode materials customizable for different fluids.
- Compact or Remote Mounting: Flexibility for installation in space-limited or high-temperature areas.
- Trusted Quality: Every unit is tested and calibrated before dispatch.
Why Choose SaiTechFlow?
- Made in Pune, Trusted Nationwide: Designed and manufactured by skilled engineers in India’s instrumentation hub.
- Expertise Across Industries: Experience in power, chemical, and process sectors.
- Quality You Can Trust: ISO 9001:2015 certified manufacturing with traceable calibration.
- Customer-Centric Approach: Customized meters as per process conditions.
- Technical Support: Dedicated service and commissioning assistance.
- Innovation: Constant R&D for better performance and new features.
At SaiTechFlow, we don’t just sell instruments — we deliver solutions that perform under pressure.
Quality & Calibration
Every SaiTechFlow High-Temperature / High-Pressure Flow Meter undergoes stringent testing, calibration, and inspection before delivery.
Meters are calibrated using NABL-traceable test benches to ensure maximum accuracy.
We provide:
- Factory Calibration Certificate
- Material Test Reports
- Pressure Test Certificate
- Performance Warranty
Each instrument reflects SaiTechFlow’s dedication to precision, reliability, and long-term performance.
Installation & Maintenance Guidelines
- Install the meter in a fully filled pipeline for stable readings.
- Use straight lengths of pipe (minimum 5D upstream, 3D downstream).
- Ensure proper grounding of the meter body and fluid.
- For extreme temperatures, use remote mounting with thermal insulation.
- Clean periodically using process-compatible solutions.
With its non-intrusive design and advanced protective coating, the meter requires minimal maintenance — even in high-load systems.
Industries We Serve
- Power Generation & Energy
- Chemical & Petrochemical
- Water & Wastewater Treatment
- Steel, Pulp & Paper
- Food & Beverage (Hot Process Applications)
- Oil & Gas
- Textile & Dyeing Plants
SaiTechFlow instruments are trusted by industries across India for their performance, consistency, and durability in demanding environments.
Conclusion
When your process operates under extreme heat or pressure, you need more than just a flow meter — you need a dependable partner in precision.
The High-Temperature / High-Pressure Electromagnetic Flow Meter from SaiTechFlow is that partner.
Built to endure, engineered for accuracy, and trusted across industries, it’s the perfect choice for critical process applications.
SaiTechFlow – Flow Measurement That Withstands the Pressure.
