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Insertion Type Electromagnetic Flow Meter

Insertion Type Electromagnetic Flow Meter

Reliable, Affordable & Accurate Flow Measurement for Large Pipelines

When it comes to measuring the flow of conductive liquids in large-diameter pipelines, a full-bore installation can be costly and time-consuming.
That’s where SaiTechFlow’s Insertion Type Electromagnetic Flow Meter becomes the ideal solution — combining accuracy, cost-efficiency, and easy installation without the need to cut or dismantle the entire pipeline.

As one of the leading Electromagnetic Flow Meter manufacturers in Pune, India, we specialize in designing and manufacturing Insertion Type Magnetic Flow Meters that deliver consistent performance in both industrial and municipal applications

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    What Is an Insertion Type Electromagnetic Flow Meter?

    An Insertion Type Electromagnetic Flow Meter is a variant of the electromagnetic flow meter designed for large pipelines (typically 150 mm and above).
    Instead of covering the full bore of the pipe, it uses a single or multiple electrode probe inserted into the flow stream to measure the velocity of the conductive fluid.

    The measured velocity is then converted into a volumetric flow rate, using the cross-sectional area of the pipe.

    This configuration allows for:

    • Simple installation — even in existing pipelines
    • Reduced cost — compared to full-bore meters of similar size
    • Ease of maintenance — as the probe can be removed without disturbing the main pipeline

    SaiTechFlow’s Insertion Type Electromagnetic Flow Meters are compact, rugged, and maintenance-free, built to withstand harsh industrial environments

    SaiTechFlow – Trusted Electromagnetic Flow Meter Manufacturer in Pune, India

    Located in Pune, a hub of industrial innovation, SaiTechFlow has become a leading manufacturer and supplier of Flow Measurement & Instrumentation Solutions across India.

    Our range of Electromagnetic Flow Meters — including Full Bore, Insertion Type, Battery Operated, and Sanitary Flow Meters — are designed with international quality standards and indigenous manufacturing excellence.

    We cater to industries such as:

    • Water & Wastewater Treatment
    • Irrigation and Canal Systems
    • Chemical Processing Plants
    • Power Generation
    • Oil & Gas Pipelines
    • Steel, Cement & Mining Sectors
    • Municipal Water Distribution Networks

    With a strong technical base and field experience, SaiTechFlow ensures every product offers accuracy, durability, and reliability at competitive pricing.

    Working Principle

    The Insertion Type Electromagnetic Flow Meter operates on Faraday’s Law of Electromagnetic Induction.
    When a conductive liquid flows through a magnetic field generated by the sensor, it induces a voltage proportional to the flow velocity.

    The meter’s electrodes, in contact with the fluid, pick up this induced voltage, which the transmitter electronics convert into a corresponding flow rate.

    Mathematically,

    E = K × B × D × V
    Where:

    • E = Induced Voltage
    • B = Magnetic Field Strength
    • D = Distance between Electrodes
    • V = Velocity of Fluid
    • K = Constant

    This simple yet precise principle ensures high accuracy, independent of pressure, temperature, or viscosity, making it one of the most dependable flow measurement techniques in the industry.

     Technical Specifications

    Parameter

    Specification

    Pipe Size

    DN150 to DN3000

    Accuracy

    ±1.0% of Reading

    Flow Velocity Range

    0.2 to 10 m/s

    Conductivity Requirement

    > 5 µS/cm

    Power Supply

    230 VAC / 24 VDC / Battery

    Output

    4–20 mA, Pulse, RS485 / Modbus

    Display

    Local LCD / LED Totalizer

    Electrode Material

    SS316 / Hastelloy / Titanium

    Probe Material

    SS316L

    Protection Class

    IP65 / IP68 (optional)

    Installation Type

    Hot Tap or Fixed Mounting

    Working Temperature

    Up to 120°C

    Communication

    HART / RS485 / Modbus RTU

     Key Features of SaiTechFlow Insertion Type Mag Flow Meter

    • Ideal for Large Diameter Pipes – cost-effective for DN150 and above
    • No Pressure Drop – unobstructed flow path ensures energy-efficient operation
    • Easy Installation – suitable for existing pipelines using saddle or hot-tap assembly
    • Smart Transmitter Options – digital display with totalizer, Modbus, and 4–20mA output
    • Low Maintenance – no moving parts, no mechanical wear
    • Custom Probe Lengths – designed as per pipeline diameter and process conditions
    • High Durability – stainless steel probe and industrial-grade electronics
    • Compatible with Various Fluids – water, wastewater, chemicals, slurries, and more
    • Remote or Integral Mounting – flexibility for site installation and visibility

     Applications

    Our Insertion Type Electromagnetic Flow Meters are trusted across diverse industries for applications such as:

    • Municipal Water Distribution – flow monitoring in main supply lines
    • Wastewater & Effluent Plants – accurate flow control in large pipelines
    • Irrigation & Canal Systems – reliable flow data for agricultural management
    • Industrial Utilities – chilled water, cooling water, and process water measurement
    • Chemical Industries – non-corrosive and conductive liquid flow monitoring
    • HVAC & Power Plants – cooling circuit and feedwater systems
    • Slurry & Mining Applications – suitable for conductive slurry measurement with rugged design

     Advantages of Using SaiTechFlow Insertion Type Flow Meters

    1. Cost-Effective Solution:
      Perfect for large pipes where full-bore flow meters would be expensive.
    2. Minimal Pipeline Modification:
      Installation requires only a small insertion hole — ideal for retrofitting in existing systems.
    3. Quick Maintenance:
      The probe can be removed for cleaning or calibration without dismantling the main line.
    4. Versatile Communication:
      Compatible with PLCs, SCADA, and automation systems via Modbus or 4–20 mA output.
    5. Durable Design:
      Industrial-grade materials and IP-rated housings ensure long-term operation.
    6. Energy Saving:
      No obstruction to flow means no pressure drop and minimal energy loss.
    7. Made in India, Engineered for the World:
      Designed and manufactured in Pune with adherence to global standards.

     Why Choose SaiTechFlow?

    • Expertise in Flow Measurement – Years of experience in developing electromagnetic flow solutions
    • Quality Assurance – Every unit tested and calibrated on certified flow test benches
    • Customization – Meter designed as per site conditions and pipeline diameter
    • After-Sales Support – On-site commissioning, AMC, and technical training available
    • National Reach – Supplying across India with prompt delivery and service

    When you partner with SaiTechFlow, you get more than a product — you gain a reliable measurement partner dedicated to your process accuracy.

     Quality & Certification

    Every Insertion Type Electromagnetic Flow Meter from SaiTechFlow undergoes rigorous quality checks and calibration before dispatch.
    Our manufacturing follows ISO 9001:2015 standards, and all meters are provided with:

    • Calibration Certificates
    • Test Reports
    • Warranty Documents

    We ensure consistency in performance and reliability across every application.

     Installation and Mounting Options

    SaiTechFlow offers two types of insertion systems:

    1. Fixed Installation:
      Suitable where the process can be shut down during installation.
    2. Hot-Tap Installation:
      Allows insertion and removal without interrupting the process — ideal for continuous flow systems.

    Each setup is supported by mounting accessories such as saddles, ball valves, extension rods, and remote transmitters for complete flexibility.

     Industries We Serve

    • Water & Wastewater
    • Power Plants
    • Chemical & Petrochemical
    • Food & Beverage
    • Pharmaceuticals
    • Irrigation & Agriculture
    • Pulp & Paper
    • Steel, Cement & Mining

    Our meters have been installed across India and overseas, earning SaiTechFlow a strong reputation as a dependable Electromagnetic Flow Meter Manufacturer in Pune, India.

     Conclusion

    For industries seeking a dependable, cost-effective, and easy-to-install solution for large-diameter flow measurement, the Insertion Type Electromagnetic Flow Meter from SaiTechFlow is the ideal choice.

    With advanced technology, superior accuracy, and field-proven reliability, SaiTechFlow continues to set benchmarks in flow instrumentation and process automation.

    Measure with confidence. Monitor with precision. Flow with SaiTechFlow.

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