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High-Temperature High-Pressure Electromagnetic Flow Meter

High-Temperature / High-Pressure Electromagnetic Flow Meterfacturer in Pune, India – SaiTechFlow

Engineered for Extreme Conditions – Precision that Endures

When process conditions demand strength, stability, and accuracy under extreme temperature and pressure, ordinary instruments fall short.
That’s why SaiTechFlow, one of the most trusted Electromagnetic Flow Meter Manufacturers in Pune, India, brings you the High-Temperature / High-Pressure Electromagnetic Flow Meter — a rugged and reliable solution built to perform where others fail.

These flow meters are designed to handle hot, corrosive, and high-pressure fluids, making them ideal for industries like chemical processing, power generation, oil & gas, steel, and thermal plants.

At SaiTechFlow, every meter is engineered with robust materials, advanced electronics, and precision calibration, ensuring reliable measurement even in toughest process environments.

The High-Temperature / High-Pressure Electromagnetic Flow Meter is designed to measure the flow of conductive liquids in pipelines operating under elevated temperature (up to 180°C or more) and high-pressure conditions (up to 40 bar or higher).

It uses Faraday’s Law of Electromagnetic Induction to measure flow — a contactless, obstruction-free, and highly accurate method.

Thanks to advanced insulating linersspecial electrode materials, and reinforced enclosures, the SaiTechFlow High-Temp/High-Pressure Mag Flow Meter ensures:

  • Stable readings in hot environments
  • No loss of accuracy due to fluid viscosity changes
  • Excellent resistance to corrosion and thermal shock

Whether it’s boiler feed water, hot condensate, acidic chemicals, or industrial slurries, SaiTechFlow’s meter delivers precision, longevity, and consistency

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    SaiTechFlow – Reliable Electromagnetic Flow Meter Manufacturer in Pune, India

    Located in Pune, SaiTechFlow is a professionally managed manufacturer of flow measurement and process instrumentation solutions serving industries across India.

    Our expertise lies in developing customized magnetic flow meters for specific industrial needs — from wastewater management to thermal power and chemical plants.

    With strong R&D, advanced testing setups, and precision manufacturing, we have earned a reputation for engineering excellence, reliability, and customer-centric design.

    Each SaiTechFlow instrument reflects our values — accuracy, durability, and trust.

    Working Principle

    The High-Temperature / High-Pressure Electromagnetic Flow Meter operates on the simple yet powerful Faraday’s Law of Electromagnetic Induction.

    When a conductive fluid passes through a magnetic field generated by coils in the flow tube, it induces a voltage proportional to the fluid velocity.

    This voltage is sensed by electrodes mounted inside the flow tube and converted by the transmitter into a corresponding flow rate.

    This contactless measurement ensures:

    • No pressure drop
    • No moving parts
    • Long-term stability and repeatability
    • Minimal maintenance, even in extreme conditions

    SaiTechFlow enhances this classic principle with thermal shielding, reinforced housing, and digital signal processing, ensuring high accuracy under demanding process conditions

     Key Features

    •  High-Temperature Resistance: Withstands up to 180°C (optional up to 250°C with ceramic liner).
    •  High-Pressure Endurance: Rated up to 40 bar; customized designs available for higher ratings.
    •  Robust Construction: Fabricated from stainless steel or carbon steel with protective coatings.
    •  Versatile Output Options: 4–20 mA, RS485, Modbus, HART, and pulse output.
    •  No Moving Parts: Ensures zero mechanical wear, perfect for long-term operation.
    •  High Accuracy: ±0.5% of reading; repeatability better than ±0.2%.
    •  Advanced Thermal Insulation: Special electrode and liner combinations for temperature stability.
    •  IP68 Protection (Optional): Suitable for outdoor and underground installations.
    •  Wide Size Range: DN10 to DN600, customizable as per process.
    •  Low Power Consumption: Energy-efficient transmitter design with digital electronics.

     Technical Specifications

    Parameter

    Specification

    Pipe Size

    DN10 to DN600

    Accuracy

    ±0.5% of Reading

    Flow Velocity Range

    0.2 to 10 m/s

    Fluid Conductivity

    > 5 µS/cm

    Temperature Range

    Up to 120°C (Optional up to 250°C)

    Pressure Rating

    Up to 40 bar (Optional higher)

    Body Material

    SS316 / SS316L / Carbon Steel

    Liner Material

    PTFE / PFA / Ceramic

    Electrode Material

    SS316 / Hastelloy / Titanium / Tantalum

    Output

    4–20 mA / RS485 / Modbus / Pulse

    Display

    LCD / LED with Totalizer

    Protection

    IP65 / IP68

    Power Supply

    230 VAC / 24 VDC

    Mounting

    Compact / Remote Type

    Communication

    RS485 / Modbus / HART

    Applications

    SaiTechFlow’s High-Temperature / High-Pressure Electromagnetic Flow Meters are widely used in industries that demand accurate flow measurement under harsh process conditions.

    Typical applications include:

    • Power Plants: Boiler feed water, condensate return, cooling water flow measurement.
    • Chemical & Petrochemical Plants: Acids, caustic liquids, solvents, and other corrosive media.
    • Steel & Metal Industries: Cooling circuits, furnace water, and process water lines.
    • Pharmaceutical & Biotech: Hot process liquids and high-pressure cleaning systems.
    • Paper & Pulp Mills: Hot slurry and process flow measurement.
    • Textile Industry: Dyeing process liquids under pressure.
    • Oil & Gas: Process water and condensate measurement in refineries.

    These meters deliver stable, accurate, and repeatable performance where conventional meters cannot survive.

    Advantages of SaiTechFlow High-Temp / High-Pressure Flow Meter

    1. Rugged & Reliable: Built for industrial environments with tough mechanical and thermal loads.
    2. Zero Pressure Drop: Full-bore unobstructed design ensures smooth flow.
    3. High Accuracy & Stability: Advanced electronics guarantee consistent readings over time.
    4. Thermal & Chemical Resistance: Ideal for corrosive or hot process liquids.
    5. Low Maintenance: No moving parts or mechanical friction.
    6. Long Service Life: Engineered for durability and extended operation cycles.
    7. Digital Connectivity: Compatible with SCADA, PLC, and DCS systems.
    8. Custom Options: Liner and electrode materials customizable for different fluids.
    9. Compact or Remote Mounting: Flexibility for installation in space-limited or high-temperature areas.
    10. Trusted Quality: Every unit is tested and calibrated before dispatch.

     Why Choose SaiTechFlow?

    • Made in Pune, Trusted Nationwide: Designed and manufactured by skilled engineers in India’s instrumentation hub.
    • Expertise Across Industries: Experience in power, chemical, and process sectors.
    • Quality You Can Trust: ISO 9001:2015 certified manufacturing with traceable calibration.
    • Customer-Centric Approach: Customized meters as per process conditions.
    • Technical Support: Dedicated service and commissioning assistance.
    • Innovation: Constant R&D for better performance and new features.

    At SaiTechFlow, we don’t just sell instruments — we deliver solutions that perform under pressure.

     Quality & Calibration

    Every SaiTechFlow High-Temperature / High-Pressure Flow Meter undergoes stringent testing, calibration, and inspection before delivery.
    Meters are calibrated using NABL-traceable test benches to ensure maximum accuracy.

    We provide:

    • Factory Calibration Certificate
    • Material Test Reports
    • Pressure Test Certificate
    • Performance Warranty

    Each instrument reflects SaiTechFlow’s dedication to precision, reliability, and long-term performance.

    Installation & Maintenance Guidelines

    • Install the meter in a fully filled pipeline for stable readings.
    • Use straight lengths of pipe (minimum 5D upstream, 3D downstream).
    • Ensure proper grounding of the meter body and fluid.
    • For extreme temperatures, use remote mounting with thermal insulation.
    • Clean periodically using process-compatible solutions.

    With its non-intrusive design and advanced protective coating, the meter requires minimal maintenance — even in high-load systems.

     Industries We Serve

    • Power Generation & Energy
    • Chemical & Petrochemical
    • Water & Wastewater Treatment
    • Steel, Pulp & Paper
    • Food & Beverage (Hot Process Applications)
    • Oil & Gas
    • Textile & Dyeing Plants

    SaiTechFlow instruments are trusted by industries across India for their performance, consistency, and durability in demanding environments.

     Conclusion

    When your process operates under extreme heat or pressure, you need more than just a flow meter — you need a dependable partner in precision.

    The High-Temperature / High-Pressure Electromagnetic Flow Meter from SaiTechFlow is that partner.

    Built to endure, engineered for accuracy, and trusted across industries, it’s the perfect choice for critical process applications.

    SaiTechFlow – Flow Measurement That Withstands the Pressure.

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